1. Digital Design with exocad:

   • The process begins with the digital design of the primary and secondary bars using exocad, a leading CAD software in the dental industry. This software allows for detailed and customized design, taking into account the specific requirements of the patient's removable dental prosthetics.

2. Precision Design of Primary and Secondary Bars:

   • The primary bar serves as the main support structure for the removable prosthetic, while the secondary bar provides additional stability and retention. The design is meticulously crafted to ensure a secure fit and optimal functionality for the patient.

3. Material Selection – Titanium:

   • Titanium is a preferred material for these bars due to its biocompatibility, strength, and corrosion resistance. The digital design specifies the dimensions and characteristics of the titanium bars, taking into consideration the individualized requirements of the patient.

4. CAM Programming for Milling:

   • Once the digital design is finalized, the file is transferred to a Computer-Aided Manufacturing (CAM) system. This system generates toolpaths and instructions for the milling machine to precisely carve the titanium bars from a solid block of titanium.

5. High-Precision Milling Process:

   • The milling machine, under the guidance of the CAM programming, employs cutting tools to shape the titanium bars with high precision. This process ensures accuracy in reproducing the intricate details of the digital design.

6. Quality Control and Inspection:

   • The milled titanium bars undergo thorough quality control and inspection. This step ensures that the dimensions, surface finish, and overall quality meet the stringent standards required for dental prosthetics. Any deviations from the design are carefully addressed.

7. Final Finishing:

   • After milling, the titanium bars may undergo final finishing processes to achieve the desired surface texture and appearance. This step contributes to both the functionality and aesthetics of the removable dental prosthetics.

8. Assembling and Integration:

   • The milled primary and secondary bars are then integrated into the overall removable dental prosthetic structure. Careful assembly is done to ensure proper fit, stability, and functionality when placed in the patient's mouth.

In summary, the design and milling process of titanium primary and secondary bars for removable dental prosthetics by FINALCUT using exocad involve precise digital design, CAM programming, high-precision milling, quality control, and final assembly. The use of titanium ensures the durability and biocompatibility of these essential components in removable dental prosthetics.